Install the fuel pump within 12 inches (30 cm) of the bottom surface of the vehicle’s fuel tank. Drain compressor oil and clean oil sight glass. If temperatures are consistently below 40°F (4.4°C), consider installing an external crankcase heater kit, especially if the compressor has difficulty starting. THE REMEDIES OF THE PURCHASER SET FORTH HEREIN ARE EXCLUSIVE, AND THE TOTAL LIABILITY OF THE COMPANY, ITS DISTRIBUTORS AND SUPPLIERS WITH RESPECT TO CONTRACT OR THE E UIPMENT AND SERVICES FURNISHED, IN CONNECTION WITH THE PERFORMANCE OR BREACH THEREOF, OR FROM THE MANUFACTURE, SALE, DELIVERY, INSTALLATION, REPAIR OR TECHNICAL DIRECTION COVERED BY OR FURNISHED UNDER CONTRACT, WHETHER BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THE PURCHASE PRICE OF THE UNIT OF E UIPMENT UPON WHICH SUCH LIABILITY IS BASED. Drain existing lubricant and refill with proper lubricant. The pressure switch will then start and stop the unit. Use PVC plastic tubes for remote inlet piping. contacts when the power supply is connected. 3. Compressed, air should not be used for breathing air applications, unless treated in accordance with all applicable, HAZARDOUS VOLTAGE. Box 1803 Davidson, NC 28036 1-800-AIR-SERV (1-800-247-7378) www.air.ingersoll-rand.com If you are uncertain about any of the instructions or procedures provided in this manual, contact Ingersoll-Rand. A float activated low oil level switch may be installed to protect your unit against damage due to insufficient compressor oil level. Related to Ingersoll Rand 2475n5 Manual Free Books. When the mark on the instrument starts moving out away from the edge of the pilot valve body, contact has been made with the thrust pin. Some pressure switches are equipped with an, on-off lever used to open and close the electrical, contacts inside the switch. BATTERY. If the motor installed on your unit has a motor reset button, it does not require a magnetic starter. Leaking, broken or worn inlet unloader parts. ingersoll rand 16546160 kt,instl duplex 120/240g click here for more info - 16546160 ingersoll rand 17267485 tool, barring flywheel click here for more info - 17267485 ingersoll rand 17269879 filter,air intake click here for more info - 17269879 ingersoll rand 17274002 ring,wearing 6.5 x 7 phe click here for more info - 17274002 2.Connect the battery negative (-) cable (C) to the bolt shown in the following illustration. CUT-IN & CUT-OUT. •WARNING Failure to replace a rusted air receiver tank could result in air receiver tank rupture or explosion, which could cause substantial property damage, severe personal injury, or death. We recommend installing a vibration isolator kit with gasoline engine models. Run compressor for longer duty cycles. Bolt the unit to a firm, level foundation (such as a concrete floor). ELECTRIC MOTOR UNITS. BREATHER/UNLOADER BY-PASS _____________________. Tanks that fail to meet requirements must be replaced. Ingersoll Rand provides products, services and solutions that enhance our customers' energy efficiency, productivity and operations. 5.Repeat adjustment procedure if necessary. Two-Stage Reciprocating Air Compressors. MAGNETIC STARTER. This type of control applies to electric motor driven models under 10 horsepower. Clean if necessary. safety/relief valves. APPLICATION _______________________________________. Repair or replace as required. Belt tensioning can be achieved by loosening the motor or engine anchor screws, pushing the motor or engine away from the pump, and retightening the motor or engine anchor screws. Clogged or dirty inlet and/or discharge line filter. SYNTHETIC COMPRESSOR LUBRICANT. Turn the nut. AUTOMATIC START & STOP CONTROL. If this is not possible, you must protect safety/relief valves and drain valves from freezing. The system operates in the following manner: The centrifugal unloader is attached to the end of the crankshaft as shown in the following illustrations. Bolt the unit to a firm, level foundation. Check vibration level, change pulley or beltwheel if required, tighten tube clamps. Close the manual drain valve and apply power to the compressor. On switches without a differential adjustment control, the span between cut-in and cut-out pressure levels switches is factory set for 40 ± 4 PSIG and cannot be adjusted. * indicates months/operating hours, whichever occurs first. See the WARRANTY section for extended warranty information. Drain existing lubricant and refill with proper lubricant. •WARNING The electric drain valve incorporates arcing or sparking parts, such as snap switches, receptacles and the like that tend to produce arcs or sparks and, therefore, when located in a garage, the compressor should be in a room or enclosure provided for the purpose, or the electric drain valve should be 18 inches (457 mm) or more above the floor. Carefully read this manual before attempting to operate or perform any maintenance. Compressor valves leaky, broken, carbonized or loose. All replacement parts meet and/or exceed the original manufacturers specifications. ELECTRIC MOTOR UNITS. We recommend you retain this manual, and all publications provided with your air compressor, in a location which is accessible to all personnel who operate and service your compressed air equipment. Condensate must be disposed of in accordance with local, state, and federal laws and regulations. 6.Repeat the adjustment procedure if necessary. Do not, touch. Measure the gap between the pilot valve body and the frame end cover. For applications that are the most demanding or require greater control over compressed air supply. Follow the procedures outlined below to correctly set and measure belt tension on electric motor and gas engine models including 2340, 2475, and 2545 (with "A" belt type only). We also have installation guides, diagrams and manuals to help you along the way! At the center of the span, perpendicular to the belt, apply pressure to the outer surface of the belt with a tension gauge. You may use XL-300 or a comparable petroleum-based lubricant that is premium quality, does not contain detergents, contains only anti-rust, anti-oxidation, and anti-foam agents as additives, has a flashpoint of 440°F (227°C) or higher, and has an auto-ignition point of 650°F (343°C) or higher. •CAUTION Do not remove the oil fill plug while the compressor is running. In the following example, a 5 horsepower compressor uses 2 ounces of oil every 20 hours of operation. Set the cut-out pressure with the differential adjustment. More Buying Choices $105.77 (2 used & new offers) Bypassing, modifying or, removing safety/relief valves can cause serious, injury or death. 15Compressor valves leaky, broken, carbonized or loose. are periodically replaced. INGERSOLL-RAND 2475 OWNER'S MANUAL Pdf Download | ManualsLib Mfg: Ingersoll-Rand, PartNo: 2475N5, Name: 5HP 80-Gallon Vertical Type 30 Two Stage Air Compressor - Standard Package, Free Shipping on orders over $99 at ToolTopia.com Free Shipping Orders $74.99 $49.00 and Up Details Order Status Save on Ingersoll-Rand 2475N5 at ToolTopia.com Portable Ils Receiver Manual - Para Pencari Kerja [PDF] Invisible Man Study Guide Teacher Copy.pdf [PDF] Scania Workshop Manual Re-torque fittings per specified torque requirements. Replace cover, reconnect power supply and start the compressor. In North America technical support for the Ingersoll Rand brand of compressors is available from: North America 800-E Beaty Street Davidson, NC 28036 USA +1-704-655-4000 Ingersoll Rand Tool Helpline: 1-800-866-5457. Pump-up time should not ordinarily exceed thirty (30) minutes or be less than ten (10) minutes. Repeat the adjustment procedure if necessary. Ensure beltguards and covers are securely in place. For example, a 32” span length multiplied by 1/64 equals 1/2” of deflection required to measure deflection force. We additionally come up with the money for variant types and plus type of … Replace seal. The purpose of the system is to relieve cylinder pressure when the unit stops, permitting it to start against a light load. Replace gas, add fuel stabilizer. Compare the reading on the tension gauge to the BELT TENSION TABLE in the DIAGRAMS & TABLES section. THIS LEVER IS NOT A, pressure switches with the on-off lever do not have. A light load increases the life of the driver and belts and also reduces the possibility of tripping the overload relay. To reduce excessive noise, use vibration isolator pads or intake silencers, relocate the unit or construct total enclosures or baffle walls. Do not bypass, modify or remove. 3.Remove the plug from the strainer with a suitable wrench. Disconnect, lock and tag main power supply before, Do not adjust the pressure switch to exceed the, Adjust the pressure switch only if adjustments are. (A) position for Kawasaki and Honda engine driven models, or the “load” (B) position for Kohler engine driven models. Convert to All Season Select lubricant. If the unit is equipped with a control panel “ON/OFF” switch, move the switch to the “ON” position. Ideal operating temperatures are between 32°F and 100°F (0°C and 37.8°C). Viton®, Teflon®, Epoxy (Glass Filled), Oil Resistant Alkyd, Fluorosilicone, Fluorocarbon, Polysulfide, 2-Component Urethane, Nylon, Delrin®, Celcon®, High Nitrile Rubber (Buna N. NBR more than 36% Acrylonitrile), Polyurethane, Polyethylene, Epichlorohydrin, Polyacrylate, Melamine, Polypropylene, Baked Phenolics, Epoxy, Modified Alkyds, (® indicates trademark of DuPont Corporation), Neoprene, Natural Rubber, SBR Rubber, Acrylic Paint, Lacquer, Varnish, Polystyrene, PVC, ABS, Polycarbonate, Cellulose Acetate, Low Nitrile Rubber (Buna N. NBR less than 36% Acrylonitrile), EPDM, Ethylene Vinyl Acetate, Latex, EPR, Acrylics, Phenoxy, Polysulfones, Styrene Acrylonitrile (San), Butyl, All compressed air systems generate condensate. On the suction stroke of the second-stage piston this cooled air enters the second-stage cylinder through the inlet valve. Do not operate compressor, MOVING PARTS. For automatic start and stop control, turn the knob on the auxiliary valve fully clockwise to disable the auxiliary valve. Relocate compressor to warmer environment. Observe operation of safety/relief valves while the compressor is running. SELECTING A LOCATION _____________________________. 2.Press the TEST button on the timer to vent the pressure remaining in the valve. For longer distances, consult and electrical contractor or the local electric company for recommendations. If temperatures consistently drop below 32°F (0°C), install the compressor in a heated area. Install crankcase heater kit. Advance the pilot valve body 1/4 to 1/2 turn more. If cooling of the discharge air is required, an air-cooled aftercooler should be installed between the compressor discharge and the receiver tank or system. Time-delay or “slow-blow” fuses are recommended. THE COMPANY, ITS DISTRIBUTORS AND ITS SUPPLIERS SHALL IN NO EVENT BE LIABLE TO THE PURCHASER, ANY SUCCESSORS IN INTEREST OR ANY BENEFICIARY OR ASSIGNEE OF THE CONTRACT FOR ANY CONSE UENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR PUNITIVE DAMAGES ARISING OUT OF THIS CONTRACT OR ANY BREACH THEREOF, OR ANY DEFECT IN, OR FAILURE OF, OR MALFUNCTION OF THE E UIPMENT, WHETHER OR NOT BASED UPON LOSS OF USE, LOSS PROFITS OR REVENUE, INTEREST, LOST GOODWILL, WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS, LOSS BY REASON OF SHUTDOWN OR NON-OPERATION, INCREASED EXPENSES OF OPERATION, COST OF PURCHASE OF REPLACEMENT POWER, OR CLAIMS OF PURCHASER OR CUSTOMERS OF PURCHASER FOR SERVICE INTERRUPTION WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE. The basic principle of operation is as follows: On the suction stroke of the first-stage piston(s), air at atmospheric pressure enters the cylinders through the inlet filter(s) and then the inlet valves located in the head. The motor, lifting eye is for removing the motor from the unit, Do not work on or walk under the unit while it is. Change petroleum lubricant while crankcase is warm. If you hear air escaping from the cleaning port, STOP IMMEDIATELY and repeat steps 1 and 2. Do not direct air stream at body. Can cause serious injury. Remove the pilot valve body and all existing shims. Deglaze cylinder with 180 grit flex-hone. When the unit stops, the weights retract, permitting the thrust pin spring to move the plunger and thrust pin outward. Select either automatic start and stop control or constant speed control by adjusting the knob on the auxiliary valve. 2475 Air Compressor pdf manual download. All inquiries for high-pressure compressor application where the "use" cycle differs from the "Intermittent Duty Formula" should be referred to Ingersoll-Rand. Install Bearing/Connecting Rod Step Saver Kit. When the unit starts, centrifugal force acts upon the unloader weights and they swing outward. Note the pressure gauge reading at which the compressor cuts out. 32Automatic start and stop mode is not suitable for air demand. This permits the plunger and thrust pin to move inward and the pilot valve to close. When selecting fuses, remember the momentary starting current of an electric motor is greater than its full load current. into the end of the pilot valve until it contacts the valve stem. See manufacturer’s instructions for refueling. Ensure the strainer ball valve is completely closed and pressure is released from the valve prior to cleaning. Install Bearing/Connecting Rod Step Saver Kit. When the receiver tank pressure drops to the factory pre-set minimum (usually 145 PSIG), the unloader resets, the engine returns to full speed, and the unit resumes pumping. Air Compressor User Manual Free Download. ADJUSTMENT PROCEDURES (SWITCHES WITHOUT DIFFERENTIAL ADJUSTMENT CONTROL): 2.Adjust the range by turning the range adjustment screw clockwise (in) to increase the cut-out point or counter-clockwise (out) to decrease the cut-out point. Wiring or electric service panel too small. In the event performance warranties are expressly included, the Company’s obligation shall be to correct in the manner and for the period of time provided above. Buy the Ingersoll Rand 2475N5. Drain tank daily or after each use. To adjust the pilot valve, proceed as follows: 1.Stop the unit and disconnect and tag the electrical supply main switch to prevent accidental start-up. Shutdown periods between cycles of operation should be at least equal to the pump-up time. The thrust pin opens the pilot valve and the trapped air pressure escapes from the cylinder and intercooler through a passage in the frame end cover, through the unloader tube and to atmosphere through the inlet filter/silencer. STARTING UNLOADING SYSTEM ______________________. If you discover damage after receiving the unit (concealed damage), the carrier must be notified within 15 days of receipt and an inspection must be requested by telephone with confirmation in writing. Inspect parts. Ingersoll-Rand recommends All Season Select synthetic lubricant from start-up. GASOLINE ENGINE UNITS. Direct to compressor air intake (if distance is less than 6 feet), INSTALLING DISCHARGE PIPING ______________________. The Company makes no performance warranty unless specifically stated within its proposal and the effects of corrosion, erosion and normal wear and tear are specifically excluded from the Company’s Warranty. Ships via semi truck with curbside delivery, Receiver responsible for providing onsite fork lift. Reverse two leads on three-phase motors. Upload manuals that we do not have and get. Contact electrician. Should any failure to conform to this Warranty be reported in writing to the Company within said period, the Company shall, at its option, correct such nonconformity by suitable repair to such Equipment, or furnish a replacement part F.O.B. contaminants. Clean the element with a jet of air or vacuum. •CAUTION Never operate the compressor in temperatures below -15°F (-26.1°C) or above 125°F (51.0°C). 00. Unscrew and remove the wing nut (A) securing the filter housing (B) to its base (C). 19Cylinder(s) or piston(s) scratched, worn or scored. If the pressure switch is equipped with an, Close the service valve and put the unloader lever in the “unload”. 20Connecting rod, piston pin or crankpin bearings worn or scored. Inspect valves. 4.Note the pressure gauge reading at which the compressor cuts out. Make sure the piping is adequately braced. Install the unit in a location with plenty of space for proper ventilation, cooling air flow and accessibility. 11Pressure switch differential too narrow. The parts listed below are replacement parts for Ingersoll Rand Type 30 Model 2475. An air-cooled aftercooler, low oil level shutdown switch and automatic drain valve are among the optional accessories that can be furnished. Also for: 2545, 2340, 3000, 15t, 7100. CONDENSATE DISCHARGE PIPING. Maintenance. Position of weight and thrust pin when unit is operating. CONNECTING A BATTERY (GASOLINE ENGINE UNITS) __, If you will be making connections to a remote, battery, the engine on the compressor unit must be. 38Gasoline exceeds storage time or contains water. Inspect, clean or repair as required. Ingersoll-Rand is not responsible for compressor failure caused by inadequate lubrication. 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